Vitrified Bond Diamond Grinding Wheel (6A2) — Cup Profile | PCD, PCBN & Carbide Tool Grinding
The VD-6A2 is a 6A2 cup-profile vitrified bond diamond grinding wheel designed for precision grinding of PCD (polycrystalline diamond), PCBN, tungsten carbide, and ceramic cutting tools.
The vitrified bond delivers free-cutting action, excellent form retention, and easy dressing, making it well-suited for tool room applications including PCD turning inserts, router bits, PCB drill bits, and spiral milling cutters.
Specifications
| Parameter | Imperial | Metric |
|---|---|---|
| Shape / Form | 6A2 (Cup / Bowl) | |
| Abrasive | Synthetic diamond | |
| Bond type | Vitrified | |
| Core material | Aluminium alloy | |
| Outer diameter (D) | 2″ – 14″ · Custom | 50 – 350 mm · Custom |
| Bore diameter (H) | 0.39″ – 5.00″ · Custom | 10 – 127 mm · Custom |
| Overall height (T) | 0.39″ – 2.36″ · Custom | 10 – 60 mm · Custom |
| Abrasive face width (W) | 0.12″ – 1.18″ · Custom | 3 – 30 mm · Custom |
| Abrasive layer depth (X) | 0.08″ – 0.39″ · Custom | 2 – 10 mm · Custom |
| Grit / mesh | W5 (~2500#) / W10 (~1200#) / W20 (~600#) / W28 (~400#) / W40 (~320#) · Custom — specify at order | |
| Max. operating speed | 4,000 rpm | |
Applications
| Application | Recommended Grit | Notes |
|---|---|---|
| PCD turning insert grinding | W10–W28 (~400#–1200#) | Cup face contacts PCD cutting edge; vitrified bond maintains edge geometry |
| PCBN tool grinding | W20–W40 (~320#–600#) | Free-cutting action minimises heat buildup on PCBN cutting edges |
| PCB drill bit & router bit grinding | W5–W10 (~1200#–2500#) | Ultra-fine grit for micro-diameter PCB tooling; narrow W (3–5mm) recommended |
| Spiral milling cutter grinding | W20–W40 (~320#–600#) | 150mm OD with wider W (10–20mm) for larger tool diameters |
| Single crystal diamond tool grinding | W5–W10 (~1200#–2500#) | Finest grit for mirror-edge preparation on monocrystalline diamond tools |
Ordering Information
| SKU | D × T × H × W × X (in) | D × T × H × W × X (mm) | Grit | Unit Price |
|---|---|---|---|---|
| VD-6A2-100-40-40-5-10 | 4″ × 1.57″ × 1.57″ × 0.20″ × 0.39″ | 100 × 40 × 40 × 5 × 10 | Custom | RFQ |
| VD-6A2-100-40-40-10-10 | 4″ × 1.57″ × 1.57″ × 0.39″ × 0.39″ | 100 × 40 × 40 × 10 × 10 | Custom | RFQ |
| VD-6A2-150-40-40-3-10 | 6″ × 1.57″ × 1.57″ × 0.12″ × 0.39″ | 150 × 40 × 40 × 3 × 10 | Custom | RFQ |
| VD-6A2-150-40-40-5-10 | 6″ × 1.57″ × 1.57″ × 0.20″ × 0.39″ | 150 × 40 × 40 × 5 × 10 | Custom | RFQ |
| VD-6A2-150-40-40-10-10 | 6″ × 1.57″ × 1.57″ × 0.39″ × 0.39″ | 150 × 40 × 40 × 10 × 10 | Custom | RFQ |
| VD-6A2-150-40-40-15-10 | 6″ × 1.57″ × 1.57″ × 0.59″ × 0.39″ | 150 × 40 × 40 × 15 × 10 | Custom | RFQ |
| VD-6A2-150-40-40-20-10 | 6″ × 1.57″ × 1.57″ × 0.79″ × 0.39″ | 150 × 40 × 40 × 20 × 10 | Custom | RFQ |
| VD-6A2-125-40-40-5-10 | 5″ × 1.57″ × 1.57″ × 0.20″ × 0.39″ | 125 × 40 × 40 × 5 × 10 | Custom | RFQ |
| VD-6A2-125-40-40-7-10 | 5″ × 1.57″ × 1.57″ × 0.28″ × 0.39″ | 125 × 40 × 40 × 7 × 10 | Custom | RFQ |
| VD-6A2-125-40-40-10-10 | 5″ × 1.57″ × 1.57″ × 0.39″ × 0.39″ | 125 × 40 × 40 × 10 × 10 | Custom | RFQ |
| VD-6A2-125-40-40-15-10 | 5″ × 1.57″ × 1.57″ × 0.59″ × 0.39″ | 125 × 40 × 40 × 15 × 10 | Custom | RFQ |
| VD-6A2-125-40-40-20-10 | 5″ × 1.57″ × 1.57″ × 0.79″ × 0.39″ | 125 × 40 × 40 × 20 × 10 | Custom | RFQ |
| Custom | Per drawing | Custom | RFQ within 24 h | |
MOQ: 1 piece · Lead time: 7 business days · Custom: quoted on request · Payment: 100% T/T in advance · PayPal · Credit card
To request a quote: tanya@zyindustrial.com | zyindustrial.com
| Wheel Diameter | 100mm (4"), 125mm (5"), 150mm (6"), Custom |
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